New York Athletic
Club, Travers Island
Development Team
OWNER: New York Athletic Club, Travers Island,
NYC ARCHITECT: Fox & Fowle Architects,
NYC STRUCTURAL ENGINEER: Anastos Engineering
Associates, NYC MECHANICAL, ELECTRICAL & PLUMBING
ENGINEER: Kallen & Lemelson, NYC MILLWORK
CONTRACTOR: Bauerschmidt & Sons Inc., Jamaica,
NY ELECTRICAL CONTRACTOR: Belway Electric,
Elmsford, NY PLUMBING CONTRACTOR: C&B
Plumbing, Pelham, NY HVAC CONTRACTOR: Trystate
Mechanical, Yonkers, NY DRYWALL & ACOUSTICAL
CONTRACTOR: Component Assembly Systems Inc., Pelham,
NY SHORING CONTRACTOR: Regional Scaffolding &
Hoisting Co., Bronx, NY DEMOLITION CONTRACTOR:
Tri-State Dismantling, Brooklyn, NY CONSTRUCTION
MANAGER: F.J. Sciame Construction Co. Inc.,
NYC
Located on the picturesque Long Island Sound, Travers
Island, the historic Westchester home of the New York Athletic
Club, has supported amateur rowing, field sports and
recreational activities, as well as catered events for club
members, for more than 100 years.
The $13.1 million
renovation of the 1903 clubhouse added a sweeping new addition
that maximizes the scenic view of Long Island Sound for indoor
and outdoor dining, expanded the existing ballroom, updated
food service facilities that were practically unchanged in the
past 40 years, and added new electrical, plumbing and HVAC
systems that now allow the club to function year-round.
With only a small window of opportunity between the
facility's seasonal closing in the fall of 2001 and its
projected reopening on Memorial Day, 2002, a number of
challenges faced the project team in renovating the
35,000-sq.-ft. structure.
The biggest challenge was the
project's compressed scheduled. Originally envisioned with a
12-month duration, the renovation was fast-tracked so all of
the work could be completed in the seven months
allowed.
By carefully scheduling critical trades and
extending work hours, the project team hit the ground running
with an eye toward a substantial completion date of May 1,
2002. Even as work progressed, value engineering reduced the
initial project budget by $3 million. Furthermore, work was
awarded to the trades as the project progressed in order to
incorporate any potential value engineering solutions into the
base contract awards for remaining trades and to maximize the
time available for foundation and steel work early
on.
Compounding the challenge of a compressed schedule
and the project's budget constraints were two other factors.
The first of these was the discovery of unsuitable soils.
Shortly after demolition was completed, excavation uncovered
solid schist beneath the kitchen floor, which threatened to
derail the project schedule.
Because of the confined
space, jackhammers and remote-operated Brokk machines were
brought in to break apart the schist. In all, over 200 cu.
yds. of rock had to be removed from within the existing
building in order to lower the 8,000-sq.-ft. kitchen floor,
forcing back completion dates for foundations and structural
steel and putting extreme pressure on an already stressed
critical path in the final months of the project. The
remaining workdays had to be stacked with enough overtime to
meet the deadline. The schedule was also helped by the mild
winter weather, which allowed steel erection and concrete
pouring to continue when ice and snow usually make this type
of work difficult at best.
Another project challenge
was the conditions of the 1903 structure itself. While it
stood as an early example of the use of structural reinforced
concrete - able to withstand the massive renovation and
support the addition of new mechanical systems on the attic
floor - the building's walls and floors were actually
over-engineered, presenting a challenging for connecting new
steel and routing ductwork, piping and electrical cables. This
made construction that would be straightforward in a new
building, far more complex.
Integrating the new
construction seamlessly into the existing structure was also
challenging. The solution was a close working relationship
between the team members to achieve a single goal. That goal
was achieved on Memorial Day, 2002 when the New York Athletic
Club on Travers Island was reopened.
The jury praised
this project's team for overcoming many challenges to reach a
single goal - completing the project on time and with such an
ambitious schedule. |